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What goes wrong

The vessel cracked

Updated

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A container that fails while lit releases a pool of burning wax. It is the failure with the highest consequence and it is almost always preventable.

The worst outcome in the craft

Glass can crack, and it can break apart. Either way there is now liquid wax and a flame on a surface that was not chosen for them.

It generally happens late in the burn, when the flame is closest to the base and the glass has been through several heating cycles. That is precisely the part of a burn test people stop watching.

Thermal shock

The main mechanism: a temperature difference across the glass large enough to exceed what it can take.

Hot base, cool wall. A hot candle set on a cold stone surface. A draft cooling one side while the flame heats the other.

Annealing is what determines how much of this the glass tolerates. ASTM F2179 sets annealing, temper and thermal shock requirements specifically for glass containers produced for candle use, which is why whether a jar was made for candles is a safety question rather than a marketing one.

The other causes

Over-wicking. Too much heat for the vessel. A common cause and entirely yours.

Burning past the recommended stop point, where the flame sits almost on the base.

A flaw at the base, a scratch or an inclusion, which becomes the crack origin once stress is applied.

A shape that traps heat: a sharp shoulder, a narrow base, a thick uneven wall.

Preventing it

Use glass specified for candle use, and ask the supplier the question directly.

Wick so the vessel stays comfortable to hold. Keep a hand on it through the test.

Burn the test candle to the very end and see what happens at the base.

And label the stop point: leave about 10 mm of wax, which is on the care card of every well-made container candle for exactly this reason.

References

ASTM F2179, Standard Specification for Annealed Soda-Lime-Silicate Glass Containers That Are Produced for Use as Candle Containers. Scratch test, temper and thermal shock requirements. Voluntary, and the reason not every glass jar is a candle container. astm.org
ASTM F2417, Standard Specification for Fire Safety for Candles. Minimum safety requirements for candles and candle ensembles, including flame height, stability, secondary ignition and end of useful life. Voluntary. astm.org
Written from the federal regulation, the CPSC material and the published scope of the ASTM candle standards. The standards themselves are copyrighted documents that must be bought; what is described here is their scope and requirements as published, not their text. Your own burn testing against your own vessel and wick is what establishes whether a candle you made is safe.