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Roasting

Degassing, and the contradiction at the heart of this craft

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Here is the problem in one sentence: the package has to let gas out and must not let air in, and those are not the same requirement.

What is happening

Roasting produces carbon dioxide inside the bean, and the porous structure releases it slowly rather than all at once. The rate is highest immediately after roasting and falls over days to weeks, and it is faster from ground coffee than from whole beans because the gas has less distance to travel.

Why a sealed rigid container is a problem

Gas with nowhere to go raises the pressure inside the container. In a flexible package that shows as a bag that inflates; in a rigid sealed one it is a pressure you built deliberately, and in both cases opening it is more eventful than anybody wants.

Why an open container is worse

Letting the gas escape freely also lets oxygen in, and oxygen is the main thing that destroys roasted coffee. The carbon dioxide leaving the bean is actually doing protective work on its way out, displacing air, so venting it carelessly throws away a free defense.

The one-way valve is the answer the industry reached

A valve that lets gas out and does not let air in resolves the contradiction directly, which is why almost every retail coffee bag has one. It is a specific piece of engineering invented for exactly this problem, and nothing else solves both halves at once.

The alternative is to wait

Resting coffee for a period after roasting lets most of the gas go before packing, after which a simple airtight package is viable. That costs time and floor space, it means packing a product that is already several days old, and it is how coffee was handled before valves existed.

Which is why our shelf is a bulk shelf

We stock canisters, tubs and pails rather than valve bags. For a roaster that is storage and transfer packaging for coffee that has already rested, for a cafe it is back-of-house, and for a refill counter it is the bulk container the customer scoops from. The property says that plainly rather than implying we sell the retail bag.

References

21 CFR 101, Food Labeling, which carries the general requirements that apply here in the absence of a standard of identity: the statement of identity, net quantity, ingredient list and the name and place of business of the responsible party. law.cornell.edu
Written from federal regulation and from the published physics and chemistry of staling, not from a laboratory. There is no standard of identity for coffee or tea, so most of what governs a product here is the general requirement that labels be truthful and claims be substantiated. Anything here is a starting point for a conversation with your state department of agriculture, not a determination that you comply.