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Packaging

The valve bag, and why it exists

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This page is about a product we do not sell, because a property that pretended the problem did not exist would be useless.

What it does

A small one-way valve in the wall of the bag opens outward under slight pressure and stays closed against inward flow. Carbon dioxide leaves, air does not enter. It is a specific piece of engineering for exactly the contradiction the degassing page describes.

Which is why retail coffee looks the way it does

Almost every bag of coffee on a shelf has one, usually as a small plastic disc on the front or the back. Once you know what it is for, the uniformity of coffee packaging stops looking like convention and starts looking like an answer.

The bag itself is a barrier structure

A valve on a permeable bag achieves little, so the material is usually a laminate with a barrier layer. That combination, barrier film plus valve, is a converted flexible package and is bought from a packaging converter rather than from a container catalog.

What it costs you

A minimum order quantity, usually a print commitment, and a lead time. That is the real barrier for a small roaster, and it is why many start with plain bags and a label and move to printed valve bags once volume justifies the commitment.

The alternative is resting

Hold the coffee until the gas has largely gone, then pack into something simply airtight. It costs days of freshness and floor space, it is how this was done before valves, and for a roaster selling very fast locally it is a legitimate choice rather than a compromise.

Where our containers fit alongside it

Between the roaster and the bag: green storage, rested bean storage, and the bulk containers that go to cafes and refill counters where there is no retail bag at all. That is a real part of the operation and it is the part this catalog serves.

References

21 CFR 101, Food Labeling, which carries the general requirements that apply here in the absence of a standard of identity: the statement of identity, net quantity, ingredient list and the name and place of business of the responsible party. law.cornell.edu
Written from federal regulation and from the published physics and chemistry of staling, not from a laboratory. There is no standard of identity for coffee or tea, so most of what governs a product here is the general requirement that labels be truthful and claims be substantiated. Anything here is a starting point for a conversation with your state department of agriculture, not a determination that you comply.