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Packaging

Glass or plastic

Updated

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In skincare the material decision is decided by chemistry more than by feel, and the answer differs by product rather than by brand.

Three questions, not one

Does the pack keep oxygen and moisture out. Does the pack react with the formula. And can you afford to ship it. Appearance comes fourth, which is the opposite of how the decision is usually made.

Barrier

Glass is effectively impermeable. Nothing passes through the wall, which matters over the year or two a product sits before and during use.

Plastic is not. Oxygen and moisture permeate at rates depending on the polymer and the wall thickness, and that permeation is a real contributor to oxidation and to pH drift over a long shelf life.

For anything oxygen-sensitive, and for anything with a long declared life, that difference is the argument. Opacity is a separate and equally important axis: L-ascorbic acid degrades in light as well as oxygen, so amber or opaque beats clear regardless of material.

Compatibility

Plastics can absorb fragrance components and preservatives out of a formula, which quietly lowers the level of the ingredient protecting your product. Plasticizers can migrate the other way. Low pH formulas can craze some plastics and corrode metal pump components.

Glass is inert, which removes the entire category of problem, and puts the compatibility question onto the closure and the liner instead.

Weight, breakage and cost

Glass is several times the shipping weight, and at these order values carriage is a large share of delivered cost. It breaks, which for a direct-to-consumer brand is a replacement plus an apology.

The workable position for most small brands: glass for serums and anything with a sensitive active or a long life, plastic or tube for lotions, cleansers and body products where the barrier demand is lower and the volume is higher.

The same size in each material

Permeability and what leaches into a formula differ, and both are stability questions.
1 oz Amber Glass Straight-Sided Round Jar
1 fl oz · 43-400 · Glass · to 300F
Glass.
$0.29
each
See it
PET Single Wall Jar
1 fl oz · 38-400 · PET · to 120F
PET.
Quote
See it
2 oz White PP Plastic Single Wall Jar
2 fl oz · 53-400 · PP · to 240F
PP.
$0.36
each
See it
PE Cylinder Round Bottle
2 fl oz · 20-410 · HDPE · to 190F
HDPE.
Quote
See it

References

Cosmetic stability and packaging-compatibility practice: accelerated storage at 40 and 45 °C for 4 and 8 weeks, freeze-thaw cycling between −10 and +25 °C, centrifuge screening at 3,000–5,000 rpm, real-time at 25 °C/60% RH per ICH.
Written from published standards and peer-reviewed work, not from a laboratory of our own. Your own challenge and stability results, your supplier's specifications and a qualified safety assessment override anything general said here. Nothing on this site is a safety substantiation.