Buy a full case and the price per unit drops automaticallyRequest a sample
AccountCart0
All ContainersBottlesJarsCaps & ClosuresPumps & SprayersTubs & PailsJugsDroppersTinsTubesAccessories
Industries
Learn
Making a batch

Straining, and whether to

Updated

On this page5

Straining is a flavor and appearance decision that producers often make by default rather than on purpose.

What straining removes

Seed fragments, skin, and coarse pepper particle. That gives a smoother mouthfeel, a cleaner look in a clear bottle, and a sauce that flows through a narrow orifice without blocking it.

It also removes some of the sediment that would otherwise settle in the bottle and generate the question about whether the product has gone off.

What it costs you

Yield, and it is not trivial. Depending on mesh and pepper, straining can take a meaningful fraction of the batch out as pulp, and that pulp is the most concentrated part of what you made.

Body goes with it. A strained sauce is thinner and often needs reduction or a thickener to get back to the viscosity it had, which puts the cooking time back in.

And the pulp is not waste. Dried and ground it is a seasoning; folded into a second product it is a paste. Throwing it away is throwing away the part with the most flavor per gram.

Mesh and method

Coarse mesh takes seeds and leaves body. Fine mesh takes body too. Choose the mesh against the bottle: if the sauce goes through an orifice reducer, the strainer needs to be finer than the hole.

Pressing through a strainer recovers yield and pushes fine particle back into the sauce, which partly defeats the purpose. Let it drain if you want clarity, press if you want yield.

The middle option

Strain part of the batch and recombine. You get a smoother sauce than unstrained and better yield than fully strained, and the ratio is a dial you can set.

Whatever you choose, write it into the recipe as a step with a mesh size. It is one of the largest determinants of the finished product and it is usually the least documented thing in a producer's process.

References

No published source. This page is written from practice rather than from published guidance. No extension service or agency publishes on this question for hot sauce, so nothing here is cited, and it should be weighed as experience and not as a standard.
Written from published extension guidance and federal publications, not from a laboratory. Your state's requirements and your own process govern anything general said here.