What the gauge is describing
On this page11
Why a cylinder and not a ruler
Because the hazard is three dimensional. A part can be long and still pass through, or short and wide and not. A single dimension would not describe it.
Why any orientation
Because a child does not present an object in its best aspect. The test allows for the worst one, which is how the object will actually arrive.
Why without compressing
Because the test is about the article as it exists, not as it could be made to be. A part squeezed through a gauge has not demonstrated anything.
And why the abuse testing comes after
Because the dangerous part is often not the one you handed over. It is the wheel that came off, the pin that worked loose, the magnet that separated from its mount.
Which is exactly a model kit
Scale models are made of parts designed to detach, and radio control models shed screws and bearings in normal use. The abuse round is the realistic one for this craft.
The exclusion list tells you the reasoning
Paper, fabric, yarn, fuzz, elastic and string are excluded because they are not rigid obstructions. The rule is about rigid objects of a particular size.
A choking hazard and an obstruction hazard
The section is about articles that present choking, aspiration or ingestion hazards. Three different things, and a part can be any of them.
Which is why the magnet rule needed something extra
A magnet that passes the size test can still cause an injury that has nothing to do with obstruction. The next section is about that.
Use it as a household tool
If a part fits entirely in the cylinder in any orientation, it belongs in a closed container rather than an open tray when there are small children in the house.
That is a container decision this catalog can help with
255 jars with lids, 31 child resistant closures, and 11 liners. None of it is required and all of it is available.