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What goes wrong

The container failed

On this page9
Three of the four are discovered in a cupboard, months after the sale.

It leaked on its side

The single most common complaint. A jug packed upright and shipped on its side finds every weakness in the closure, and the test that catches it is the one nobody runs.

The jug panelled

Drawn inward, usually after a temperature swing or as a solvent permeates. It looks like crush damage and is not, and the cause is the resin and the headspace rather than the courier.

The powder caked

Humidity got in. Either the seal was not as good as the bench test suggested, or dust on the rim at filling stopped it sealing at all. Both are process problems rather than container problems.

The cap seized

An alkaline product creeping into the threads and drying there welds a cap on. The customer blames the cap, and the fix is a liner and a thread that keep the product out of the joint.

The sprayer stopped working

Dip tube, seals or spring attacked by the contents, or a dried product blocking the orifice. For a stain treatment this is the whole product failing, since the sprayer is what the customer bought.

The common root

A container chosen for size and appearance, with the material and the liner inherited rather than specified. In a category this chemically active, the parts nobody specifies are the parts that fail.

Test the way it will live

Filled, closed, on its side, warm, for weeks, and in the case of a powder somewhere humid. Weigh them, open them, look at the threads and the liner. Everything above is visible in that test.

Keep a retained sample

In the production container, from every batch. A complaint eight months later cannot be diagnosed without one, and in this category eight months later is when complaints arrive.

References

The Davis Pack Supply catalog, measured 17 October 2026. The laundry shelf is 1,096 rows: 659 containers and 437 closures, derived from four packaging archetypes across six leaves, capacities from 5 to 7,571 mL with a median of 177, and 41 containers at 950 mL or more.
Written from California Health and Safety Code 108952, 108954 and 108954.5 and from 16 CFR 1700.14, and from the catalog as it stood on 17 October 2026. Disclosure law in this category is state law and it moves; the dates and the website content requirements here come from secondary sources and are flagged where that is so. Confirm against the current text before a label is printed.