From formula to product
On this page9
One: settle the resin
What is in the product, what will it attack, and how warm will it get in storage and in transit? Those three answers pick a material off the chart. Everything downstream is chosen within that material rather than across all of them.
Two: decide whether it is an art material
If it is, the formulation goes to a toxicologist for review, the toxicologist recommends the precautionary labeling, and the label carries a conformance statement. That review takes time and it is a prerequisite rather than a formality.
Three: work out whether the closure must be child resistant
Read the formula against 16 CFR 1700.14(a) by weight percentage, and where the entry depends on viscosity, measure the viscosity rather than estimating it. The answer changes which closures are available to you, which changes which necks are available, which changes which containers are.
Four: write the hazard label
Signal word, statement of principal hazard and the instruction to read the other cautions, blocked together in a rectangle on the principal display panel and separated on all sides from everything else. Type size comes from the panel area.
Five: now size the container
Because now you know how much uninterrupted rectangular area the label needs, at a minimum type size, on a panel that is not allowed to crowd it. That is a measurable requirement and it rules out some bottles outright.
Six: choose the applicator last
Brush cap, spouted closure, flip top or plain. The catalog holds four brush caps in total, so a brush-applied product has four neck finishes available to it and the choice has to be made while the container is still open.
Why this order and not another
Each step removes options from the next. Done in this order, nothing gets chosen twice. Done backwards, the common ending is a printed label that does not fit the panel of a bottle whose neck does not take the only child resistant closure that fits your formula.
Keep the five answers with the formula
Resin and temperature range, art material classification and the toxicologist’s recommendations, the 1700.14 determination and the viscosity it rests on, the label version, and the container and closure part numbers. A reformulation can move any of them, and most reformulations move more than one.