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Getting started

What it costs to start

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The equipment list is short and the recurring costs are nuts and verification, in that order, and the second one is the one left out of every first plan.

The equipment

  • A grinder that can take the load. A domestic food processor will make one jar and will not survive a production run.
  • A roaster, if you roast, with a reliable and readable temperature.
  • Scales, and a thermometer you trust and can calibrate.
  • Jars, lids and labels.

None of that is exotic and none of it is the limiting factor.

Nuts are most of the cost and they move

Nut prices move with harvests and with weather in a small number of growing regions, sometimes sharply. A product priced on this year’s nut cost can be underwater next year through nothing you did, which is an argument for knowing your cost per jar precisely enough to notice early.

The verification line

If you roast, the roast is a kill step and a kill step that has not been validated is an assumption. If you buy roasted nuts, you need documentation from the supplier. Either way there is a cost here, it is not large per batch, and leaving it out is how a maker ends up with a product they cannot defend.

Testing is cheap relative to the alternative

Finished product testing does not make a product safe on its own and it is evidence. In a product class with a well-documented outbreak history, the cost of a testing program is small against the cost of not having one, and buyers in this category increasingly ask.

Price it before you commit

Work out what a jar must sell for to cover nuts, packaging, labor, verification and loss at the volume you will actually reach this year. For this craft the answer is usually higher than makers expect, because the nuts alone are a bigger share of the jar than in any other property here.

Count your own time

Roasting, filling and above all cleaning are the hours in this craft, and cleaning is the one people leave out because it does not feel like production. Costing a jar with your own labor at zero gives a price that works only while you are the one doing it, which is the version of this business that cannot grow.

References

United States Food and Drug Administration. Guidance for Industry: Measures to Address the Risk for Contamination by Salmonella Species in Food Containing a Peanut-Derived Product as an Ingredient. fda.gov
United States Food and Drug Administration. Compliance Policy Guide Sec. 570.375, Aflatoxins in Peanuts and Peanut Products, June 2021: FDA may consider peanuts and peanut products containing total aflatoxins greater than 20 parts per billion to be adulterated. fda.gov
Written from federal regulation, FDA compliance policy and published food-safety research, not from a laboratory. The kill-step pages describe a real hazard and are a starting point for a conversation with your state department of agriculture and a process authority, not a determination that any roast you run is adequate.