Assortment packs multiply the questions
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The failure
A 500 piece mixed findings assortment is assembled from eight suppliers, tested as a single product, and certified. One of the eight changed a plating bath. The certificate covered samples that are no longer identical in all material respects to what is in the jar.
Why it happens
Because an assortment feels like one SKU. It has one barcode, one label and one price. For the lead content limit it is a set of parts, and the limit reads on any part of the product.
The colored items are a second question
Painted or coated pieces sit under the 0.009 percent coating limit as well as the content limit, and those are different measurements on different samples. Count the coated items in the assortment before planning any testing, because that count is the number of extra questions you just bought.
And the audience question gets harder
Mixed bright assortments photograph well and photograph young. An assortment pack can drift across the children’s product line through nothing but marketing imagery, with no change to a single part in it.
What to do instead
Keep assortments to parts from a controlled set of suppliers with change notification, or sell single part packs where each pack has one answer. Single part packs also count faster, pick faster and return less, which is the kind of reason that survives a change of ownership.
If you keep the assortment
Write down the bill of materials for it, by supplier and part, and treat a supplier substitution as a new product rather than a purchasing detail. The certificate is only as good as the sameness it assumes.