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The two rules

The security limit

Updated

On this page8
We are deliberately not printing the figure, because it is set by TSA and can change without a notice-and-comment process.

Why it is a different kind of rule

The hazmat exception exists because a flammable or pressurized article is a transport hazard. The carry-on liquids limit exists for security screening reasons. Different authority, different purpose, and no reason for the numbers to agree.

Which one binds

The smaller one, for a carry-on bottle. A container can satisfy the hazmat ceiling comfortably and still be refused at screening, and that is the outcome a customer experiences rather than the regulatory one.

And checked baggage is a different answer again

The hazmat exception covers checked baggage, and the security liquids restriction is about what goes through a passenger screening checkpoint. A larger bottle in a suitcase is a different question from the same bottle in a backpack.

Why we will not state the number

A figure in a published page outlives the rule it came from. Writing it here would be the kind of stale authority this library is built to avoid, so the reference points at TSA directly.

Design to the smaller limit anyway

A travel range built around containers comfortably under the stricter figure works under both rules and keeps working if either moves. That is the robust design choice rather than optimizing to a current number.

Which is what this shelf does

127 of the 203 containers here are at or under 100 mL, and the whole shelf tops out at 120 mL. So it was built for the tighter constraint rather than the regulatory ceiling.

Airlines add their own conditions

A carrier can be more restrictive than either rule, particularly for aerosols and for anything with alcohol in it. For a product sold to travelers that is worth a line in the copy.

References

Transportation Security Administration, What Can I Bring? The carry-on liquids limit is a security requirement set and changed by TSA rather than by a hazardous materials rulemaking, so it should be checked at source. tsa.gov
49 CFR 175.10, Exceptions for passengers, crewmembers, and air operators. Paragraph (a)(1) excepts non-radioactive medicinal and toilet articles for personal use, including aerosols, in carry-on and checked baggage, requiring aerosol release devices to be protected against inadvertent release and limiting each person to 2 kg or 2 L in aggregate with no single container over 0.5 kg or 500 mL. law.cornell.edu
Written from federal regulation and from measured catalog data. The hazardous materials figures here are from 49 CFR 175.10 and are current as cited; the carry-on liquids limit is a TSA security requirement that changes without a rulemaking, so check TSA rather than any secondary source including this one. Airlines may also impose their own conditions.