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Containers

Sizes, and which limit binds

Updated

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The regulatory ceiling is 500 mL and this shelf stops at 120, which tells you which rule the category actually lives under.

The range

Fifteen to 120 mL across 203 containers, with 127 at or under 100 mL. That is a travel range rather than a general small-bottle range, and the distribution reflects the constraint it was built for.

The small end

Fifteen to 30 mL suits a perfume decant, a serum or a sample. It is also the size where a flat or oval shape earns its keep, because a round bottle of that volume rolls around a bag.

The middle

Fifty to 100 mL is the core of a carry-on set: shampoo, conditioner, lotion, sunscreen. Comfortably under the stricter limit, and enough for a week without being bulky.

The top of the range

Up to 120 mL, which is above the usual carry-on screening figure and well under the hazmat ceiling. Those are checked-baggage or home-refill sizes and should be described that way rather than as cabin sizes.

Capacity is what both rules measure

Not the fill. So a 120 mL bottle holding 80 mL is a 120 mL container for both the hazmat ceiling and for screening, and selling it as a cabin-compliant bottle on the basis of its contents would be wrong.

Which makes the set the product

Travel bottles sell in sets, so the set is where the sizes get decided. A set entirely under the screening figure is simpler to describe and harder to get wrong than a mixed one.

And the aggregate limit reaches the set

The hazmat exception caps each person at 2 liters in aggregate. A large set of 120 mL bottles starts to interact with that, which is an unusual constraint and worth knowing before designing a sixteen-piece kit.

References

49 CFR 175.10, Exceptions for passengers, crewmembers, and air operators. Paragraph (a)(1) excepts non-radioactive medicinal and toilet articles for personal use, including aerosols, in carry-on and checked baggage, requiring aerosol release devices to be protected against inadvertent release and limiting each person to 2 kg or 2 L in aggregate with no single container over 0.5 kg or 500 mL. law.cornell.edu
Transportation Security Administration, What Can I Bring? The carry-on liquids limit is a security requirement set and changed by TSA rather than by a hazardous materials rulemaking, so it should be checked at source. tsa.gov
Written from federal regulation and from measured catalog data. The hazardous materials figures here are from 49 CFR 175.10 and are current as cited; the carry-on liquids limit is a TSA security requirement that changes without a rulemaking, so check TSA rather than any secondary source including this one. Airlines may also impose their own conditions.