Buy a full case and the price per unit drops automaticallyRequest a sample
AccountCart0
All ContainersBottlesJarsCaps & ClosuresPumps & SprayersTubs & PailsJugsDroppersTinsTubesAccessories
Industries
Learn
What goes wrong

The batch is inconsistent

Updated

On this page6
Two bottles from the same day that are not the same product. The usual cause is that the run took long enough for something to change inside it.

The syrup kept changing while you packed

Syrup held hot during a long fill keeps evaporating, so the last bottles are denser than the first and darker as well. Measuring at the start of a run and not again is how a batch leaves the building spanning most of the legal window.

The raw material moved

Sap and juice change across a season, and the same process applied to later material gives a different color and flavor. That is natural and it is only a problem if the label implies otherwise, which is a reason to record what went in alongside what came out.

Two batches got blended without a record

Combining a thin batch and a thick one to land in the middle is a legitimate practice and it has to be recorded, because the result is a new batch with its own code and its own reading. Blended stock with no record is stock you cannot trace when a complaint arrives.

The fix is measurement, not more care

Measure at the start and end of a run, record both, and treat a wide spread as a signal that the run was too long or the holding temperature too high. Care without measurement produces a maker who is confident the batch was consistent and cannot show it.

Check whether it is really one batch

Before diagnosing anything, confirm the bottles in question came from one run. Stock from two days packed into the same cases, or a blend that was never recorded as its own batch, produces exactly this symptom and has nothing to do with the process. The batch code is what settles it, which is the argument for coding every bottle rather than every case.

References

United States Department of Agriculture, Agricultural Marketing Service. United States Standards for Grades of Maple Sirup (Syrup), adopted January 29, 2015 and effective March 15, 2015. Grade A is “not less than 66.0 nor more than 68.9 percent solids content by weight (Brix)” in four color classes measured as percent light transmittance. ams.usda.gov
State of Vermont. Maple Products Regulations, Section III, which sets packaged maple syrup at a minimum of 66.9 degrees Brix at 60 °F and a maximum of 68.9, on instruments calibrated at 60 °F. law.cornell.edu
Written from federal regulation, a state maple regulation and published extension guidance, not from a laboratory. The density figures quoted are standards of identity and grade, and your state may set its own above them. Anything here is a starting point for a conversation with your state department of agriculture, not a determination that you comply.