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What goes wrong

It fermented

Updated

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A bottle that fizzes, pushes its closure or smells of alcohol has fed something. In a syrup that nearly always means the sugar concentration was too low to stop it.

What is happening

Yeast tolerant of high sugar is working on the syrup and producing gas and alcohol. It needs available water, so like mold it is a water activity failure, which is a density failure stated differently. A properly finished syrup does not do this.

Where formulated syrups are vulnerable

This is the common failure in simple and bar syrups, because there is no identity standard pushing the concentration up and the maker chose the number. A thin syrup intended to keep on a shelf will ferment, and it will do it faster warm. Many of these products are properly refrigerated products and the label has to say so.

Fruit and infusions dilute

Juice, fruit and fresh botanicals bring water, and they also bring the yeast. A base syrup at a safe concentration can be pushed below it by the flavoring added afterwards, which is why the measurement belongs on the finished product and not on the base.

Pressure is a handling issue too

A fermenting bottle builds pressure, and a closure that holds is a closure under load. Treat an affected batch as something to open carefully and dispose of rather than to taste, and recall the batch code rather than the one bottle.

Warm storage is the accelerant

A marginal syrup that behaves in a cool storeroom will ferment in a vehicle in summer or on a shelf near a window. That is worth knowing because it means a product can pass every check you run and fail in distribution, and the fix is density rather than asking a retailer to store it carefully.

References

21 CFR 114, Acidified Foods, including the 114.3 definition, which applies only to foods with a water activity greater than 0.85. law.cornell.edu
21 CFR 168.180, Table sirup: not less than 65 percent soluble sweetener solids by weight, with the naming and blending rules for pancake and waffle syrups. law.cornell.edu
Written from federal regulation, a state maple regulation and published extension guidance, not from a laboratory. The density figures quoted are standards of identity and grade, and your state may set its own above them. Anything here is a starting point for a conversation with your state department of agriculture, not a determination that you comply.