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The standard

How it is actually tested

Updated

On this page7
The protocol is unusually concrete for a regulation: ages, band percentages, panel sizes and stopwatches.

The children

Aged 42 to 51 months, which is three and a half to just over four years old, split into bands: 30 percent aged 42 to 44 months, 40 percent aged 45 to 48, and 30 percent aged 49 to 51. Testing begins with a panel of 50 and can extend across further groups to 200.

Why that narrow age range

It is the age at which manual dexterity has developed enough to attack a closure but comprehension has not developed enough to follow a printed instruction. Younger children lack the strength and coordination; older ones can read and reason. The regulation targets the worst case.

Two periods, and a demonstration between them

Children get a first period to open the package unaided, then a demonstration, then a further period. The headline 85 percent figure is effectiveness without a demonstration, which is the harder measure and the realistic one.

The seniors

A hundred adults: 25 percent aged 50 to 54, 25 percent 55 to 59, and 50 percent aged 60 to 70, with 70 percent of the panel female. Five minutes to open and resecure, then one minute with an identical package.

The one-minute test is the real one

The five-minute period lets somebody work out the mechanism; the minute with a second package measures whether they can then do it. That is much closer to how a package is used at home, and it is where awkward designs fail.

This costs money and takes time

Recruiting panels of small children and older adults to a protocol is a laboratory service with a real price and a lead time. That cost is the reason certified packages are sold as specific tested combinations rather than assembled freely from parts.

References

16 CFR 1700.20, the test protocol. Children aged 42 to 51 months in three bands; panels of 50 rising to 200. Senior adults: 100 participants, 25 percent aged 50-54, 25 percent 55-59, 50 percent 60-70, 70 percent female, with a five minute and then a one minute period, and the package must be opened and properly resecured. law.cornell.edu
16 CFR 1700.15, Poison prevention packaging standards: child-resistant effectiveness of not less than 85 percent without a demonstration, and senior adult use effectiveness of not less than 90 percent. Special packaging must continue to function for the number of openings and closings customary for its size and contents. law.cornell.edu
Written from the Poison Prevention Packaging Act regulations, not from a test laboratory. Child-resistant packaging is certified by testing a specific package as a system, and nothing here certifies anything. If you need a compliant package, the testing is the route and a matching closure is not a substitute for it.