The batch log, and the fields that matter
Updated
On this page7
The fields
- Batch code, and the formulation version it was made to.
- Ingredients by weight, with the supplier and the week they were bought.
- Acid: what, how much, and the strength stated on the container.
- Start weight of the full kettle, before reduction.
- Finish weight, which is the reduction endpoint rather than a time.
- Fill temperature, taken at the first jar and the last.
- Time from filling to the jars being cool.
- The pH reading, with the dilution and the meter.
- Yield in jars, and what went to waste or seconds.
Why those two weights do most of the work
Start and finish weight together give the degree of reduction, which is the single variable that moves flavor, viscosity, salt, acid and sugar at once. A batch that tasted wrong and a batch that was too thick usually have the same entry in that column, and without it both look like recipe problems.
First jar and last jar
Recording fill temperature twice costs nothing and catches the failure that only affects part of a batch. A seal failure or a soft set in the last few jars of a run is a fill temperature story almost every time, and the log is what distinguishes it from a lid problem.
Write it during, not after
A log filled in at the end of the day records what you intended. It has to live where the work happens and be simple enough to complete with wet hands.
It is also the regulatory record
Once the product is commercial the log stops being a private diagnostic and becomes evidence the filed process was followed. That changes what it must contain and how long it must be kept, so ask the process authority what they expect to see rather than designing it alone.
Then actually read it
The value is comparison across batches, which only happens if the fields stay the same and somebody looks. An afternoon at the end of a season lining the reduction column up against the batches that tasted wrong is worth more than any single page here, and it is the only way the log pays for the time it costs to keep.