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Containers

Sizes and necks, by format

Updated

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The range here is small, so each size is doing a specific job rather than offering a choice.

The reed diffuser bottle

The large end of the shelf, with enough height for reeds to stand and a neck sized for the throw you want. Neck diameter is the only intensity control left once the blend is fixed, so choose it on performance, not on looks.

The refill

Plain, larger where the shelf allows, and the format the customer pours from. It is also the one carrying the closure questions, so it deserves more attention than its price suggests.

Car and hanging diffusers

The small end, 7 to 15 ml, where the bottle is in motion and the seal during transport outranks everything else. These are the two formats where a leak happens in a bag rather than in a carton.

Why 20-400 dominates

Thirty-one of the 63 bottles carry it, which makes it the finish with the widest closure and reducer choice on this shelf. Standardizing a range on it is the cheapest decision available in this category.

Wider necks for reeds, narrower for refills

38-400 and 43-400 exist here for bottles that hold a bundle of reeds; 18-400 and 20-400 suit controlled pouring with a reducer. Matching the finish to the job rather than to the aesthetic is what keeps the product working.

Cost a bottle as a bottle

A 15 ml and a 120 ml cost close to the same to fill, label and ship, so a per-milliliter figure flatters the small one. At these volumes the packaging is a large share of the cost and the arithmetic is worth doing per format.

Decide the range before the first size

If the plan is a reed bottle, a refill and a car vial of the same blend, the finish question is answered once for all three. Choosing them separately produces three closures, three liners and three compatibility tests for no benefit a customer can see.

References

16 CFR 1700.15, Poison prevention packaging standards. Paragraph (a) requires the packaging to keep working in actual contact with the substance and across the openings and closings customary for its size and contents; (b) sets child-resistant effectiveness at not less than 85 percent without a demonstration and 80 percent after one; (c) forbids reuse; (d) restricts flow to 2 milliliters per activation. law.cornell.edu
Written from federal regulation, not from a formulation bench. Whether a given formula crosses a threshold in 16 CFR 1700.14 is a question about your formula, and the percentages here are the test rather than the answer. Anything on these pages is a starting point and not clearance for a specific product.